Sand Cast Casting Aluminum Aircraft Tie Down Min Scaled

Processes & Services

From design to manufacture, we are here to help guide you to success.

Design

We turn ideas into functional designs with a focus on efficiency and durability. Our team works closely with clients to refine details and ensure the best results.

Prototype

Prototyping brings designs to life, allowing for testing and improvements before full production. This step ensures the final product meets quality and performance standards.

Manufacture

With a focus on precision and reliability, we turn prototypes into finished products. Our manufacturing process ensures consistency, strength, and efficiency for every project.

Sand Cast Casting Aluminum Pouring Scaled

Processes & Services at Tri-State Cast Technologies


Our team is ready to deliver the most reliable foundry services to support your manufacturing needs. From our sand casting processes in both greensand and no-bake, we apply decades of experience with advanced technology to ensure better outcomes.

Explore our range of processes and services and contact us today to talk about your upcoming project. With our technical capabilities and your concept, we can create high-quality parts and products in a range of materials.

Tri-State Cast Technologies capabilities and processes.

 

Aluminum Sand Castings


Air Throttle Body

Application: Aircraft Engine , 3 pounds, Alloy 356-T6, Pressure Test

Bracket

Application: Traffic Control, 4 pounds, Alloy 319, Cast-In 304 Stainless Steel Threaded Posts

Bracket 2

Application: Paper Machinery, 7 pounds, Alloy A206T4

Dryer Fan

Application: Agricultural Storage, 7.5 pounds, Alloy 319

Vacuum Housing

Application: Industrial Vacuum, 30 pounds, Alloy 319

Aluminum Gravity Permanent Mold


Gear Case

Application: Automation, 3 pounds, Alloy 356T6

Cover

Application: Concrete Mold, 10 pounds, Alloy 319

Intake Manifold

Application: Industrial Engine, 5.6 Pounds, Alloy 356T6

Aluminum Low Pressure Permanent Mold


Gear Case

Application: Heavy Equipment, 10 pounds, Alloy 356T6

Cylinder Head

Application: Small Engine, 8 pounds, 356T6

Oil Cooler

Application: Large Engine, 21 pounds, 356T6

Aluminum Die Casting


Automotive

Application: Automotive, 0.25 Pounds, Alloy 360

Heavy Equip 1

Application: Large Engine, 5 pounds, Alloy 390

Railroad Light

Application: Railroad, 10 pounds, Alloy 360

Brass Sand Casting


Impeller

Application: Pump, 0.75 Pounds, Alloy 89836 (Low Lead)

Diffuser

Application: Pump, 8 pounds, Alloy 89836 (Low Lead)

Impeller

Application: Pump, 5 Pounds, Alloy 89836 (Low Lead)

Forgings


Automation

Application: Spindle, 4 Pounds, Low Carbon Steel

Automation

Application: Spindle, 12 Pounds, Low Carbon Steel

Recreational Vehicle

Application: Suspension, 4.5 Pounds and 3.1 Pounds, 6061T6

Investment Castings


Eccentric

Application: Compressor, 1.5 Pounds, 304 Stainless Steel

Pump Body

Application: Pump, 15 Pounds, 304 Stainless Steel

Valve Body

Application: Valve, 1.5 Pounds, 304 Stainless Steel

Iron Sand Castings


Crusher Sleeve

Application: Aggregate Crusher, 18 to 28 Pounds, Hi Chrome Iron

Exhaust Manifold

Application: Industrial Engine, 9.4 Pounds, 65-45-12 Ductile Iron

Housing

Application: Industrial Engine, 26.3 Pounds, Grey Iron

Aluminum Sand Castings

  • A206
  • 319
  • 355
  • 356
  • A356
  • 360
  • 380
  • 390
  • 535 (Almag35)
  • 713
  • 771

Aluminum Permanent Mold

  • 319
  • 356

Aluminum Die Casting

  • 360
  • 380
  • 390

Brass & Bronze Sand Casting

  • C83300
  • C83450
  • C85700
  • C86300
  • C86500
  • C87600
  • C87610 (Low Lead)
  • C89836 (Low Lead)
  • C90700
  • C92200
  • C93200
  • C95300
  • C95400
  • C95500
  • C95800
  • C99700

Iron Sand Casting

  • Hi Chrome
  • Grey
  • Ductile

Steel Investment Casting

  • 304

Forgings

  • Carbon Steel
  • 6061

The Most Dependable Metal Casting Processes

With our range of metal casting processes, you can meet your project goals and exceed your specifications or regulatory requirements. We are a fully integrated foundry and supply chain business. We are proud to have our production facilities in the United States.

Our metal casting processes are extensive, giving you more options to control costs, meet performance objectives, and ensure a reliable supply of components and parts for your needs.

Tell us about the metal casting processes that interest you and we will assist with prototyping and testing before production. We can simulate conditions in our solid modeling software, ensuring your designs are ready to go before we commit to tooling and production for metal casting processes.

The Most Efficient Sand Casting Processes

We offer dependable sand casting processes for a broad range of aluminum alloys. Poured metals make excellent parts and products with options for complex designs, channels, and even functional parts. Our sand casting process is adaptable to your needs, making it ideal for your next project.

We can prototype your design for our sand casting processes, and we have unique technologies available including 3D printed molds that leverage additive manufacturing for the most detailed results. Talk to us about your sand casting process needs, and we will prepare a consultation and quote for your project.