

We turn ideas into functional designs with a focus on efficiency and durability. Our team works closely with clients to refine details and ensure the best results.

Prototyping brings designs to life, allowing for testing and improvements before full production. This step ensures the final product meets quality and performance standards.

With a focus on precision and reliability, we turn prototypes into finished products. Our manufacturing process ensures consistency, strength, and efficiency for every project.

Tri-State Cast Technologies is your partner for quality foundry services. Dependability and flexibility are core to our business. We offer a range of processes, including sand casting, post-processing, and secondary services. Whether you need rapid prototyping to prepare for production or large-scale part runs with production tooling, our team will deliver dependable and flexible solutions to meet your specifications.
Explore what makes our business unique and choose a team obsessed with quality in everything we do.
We continually evaluate, innovate, and improve our processes to deliver better value and high-quality outcomes. From pouring aluminum castings with certified alloys to modeling products in 3D with our solid modeling software, we embrace technology and consolidate it with our decades of knowledge on the production floor. This ensures we deliver superior quality, every time.
Our commitment to software innovation plays a crucial role in quality control. We have adopted a comprehensive ERP (Enterprise Resource Planning) solution to integrate inventory management, production planning, procurement, quality control, and other functions. We have seen sustainable improvements in quality and timely order fulfillment thanks to real time data and analytics. We make the right decisions quickly through experience and our modern tools.

Technology is at the heart of our foundry services. Every process builds upon decades of foundry experience, but we don’t settle for what worked in the past.
You will experience our drive for innovation firsthand when you begin your project consultation. Our design team can assist with prototyping to bring your concepts to life. We can suggest improvements and develop solutions for unconventional parts and tight tolerances.
Have you attempted to produce in another sand cast aluminum foundry? Were your parts lacking quality, or did they have technical issues you couldn’t overcome? These are the kinds of challenges that excite our team. We implement iterative design and computer modeling to resolve these challenges before we move to production. We can rapidly prototype with soft tooling and 3D-printed sand molds. Our options are extensive, and they all exist to support your vision.


You can depend on our versatile aluminum foundry processes that give you options for various parts and products. There’s no single “perfect” process for every project. In some cases, there will be several ideal solutions with unique advantages and disadvantages. We will take the time to cover your options and contextualize these in key areas like durability, cost, production time, and repeatability. Prototyping, solid modeling, and product testing can help you to evaluate unique processes and their advantages.
We don’t stop at production. We offer a range of post-processing services including CNC machining to finalize your complex parts, gear hobbing, heat treating, and specialized finishing and surface treatments.
Choose an aluminum foundry that understands alloys and their applications. Insist on a dedicated team that finds innovative ways to produce complex parts with even the most challenging aluminum alloys.
A Leading Aluminum Foundry for Superior Aluminum Castings
We understand the unique complexities of pouring aluminum. From temperature control and flow dynamics to mold design, our aluminum castings impress every customer. We can integrate complex geometries and demanding structural requirements. Advanced techniques make aluminum casting better suited to the high-demand industries like aerospace, defense, and automotive.
Our aluminum sand castings aren’t just poured, they’re engineered.
Founded in 1974, our key management and production facilities are in Michigan, Iowa, Kansas, and Florida. We maintain a growing list of capabilities and services. Our team serves 31 states, Canada, and Mexico. Schedule a consultation today and learn how we can surpass the quality you’re used to. The best services with a team that cares. Tri-State Cast Technologies is your foundry partner.
NDA Required:*
3D Data File Attached:*
Machining Drawing Included:*
Preferred Casting Method:*
Machining Required:*
Drop Down:*
Upload Files (2D Drawing, 3D Data File, Specifications, or NDA):